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    Custom & Standard Products

    Product Design & Custom Engineering Support

    From concept to reality — BOV makes your designs manufacturable. 

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    Upload Your Concept

    OEM Manufacturer

    Factory direct supply

    3-Year Warranty

    Full hardware coverage

    Lifetime Support

    Software & firmware

    1,000+ Sites

    Global installations

    Why Choose BOV Design
    & Engineering Services

    Seamless integration of conceptual design and mass production

    Seamless Design-to-Production Integration

    Our team fully grasps your creative vision and practical manufacturing requirements, enabling us to accurately turn your design concepts into mass-produced finished products.

    One-stop R&D & Technical Support

    Our in-house engineering team offers full-cycle technical support covering drawing optimization, prototype sampling and process verification, to efficiently resolve all manufacturing technical challenges.

    Cost-Efficient & Risk-Averse Solutions

    As a direct manufacturer, we provide one-on-one dedicated service. Accurate cost estimation and risk assessment at early project stages drastically reduce rework, delivery delays and material waste.

    Challenges We Help You Overcome

    We deliver reliable turnstile access control solutions to solve your daily management pain points.

    Stable Operation Under Extreme Weather

    Industrial hardware runs stable in rain, dust and extreme temperatures

    Movement Core Anti-Collision Protection

    Proprietary anti-collision mechanical design that withstands the impact of everyday bumps and prevents damage

    Peak-hour congestion

    Fast contactless recognition boosts high-volume throughput

    Unauthorized tailgating

    High-precision sensors effectively block tailgating

    Missing Access Logs & Traceability

    Multi-mode ID verification with automatically stored access records

    Difficult emergency evacuation

    Quick-release barrier for immediate emergency crowd evacuation

    Full Range of ODM & OEM Customization

    One-stop customized development for turnstiles, flexible modification on appearance, functions and system integration to match unique global project demands

    Appearance & Structure Customization

    Adjust cabinet size, lane width and shape freely; optional SUS304/SUS316 stainless steel, full RAL color spray coating; customize slim/standard cabinet, arc/right-angle outline to match site decoration.

    Passage Function Customization

    Choose brushed/brushless motor, adjust opening speed and infrared beams; add IP65 waterproof, low-temperature heating, anti-salt spray outdoor modules; widen barrier lanes for wheelchairs and luggage.

    Identification Module Customization

    Combine face recognition, QR code, IC card, NFC, coin acceptor, passport scanner as required; develop exclusive functions for visitor temporary codes, ticket checking and staff attendance.

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    Security & System Linkage Customization

    Install AI anti-tailgating, AB door interlock, break-in alarm and passenger flow counter; connect access control, parking, ticketing and CCTV systems, open Wiegand/RS485/TCP-IP & API protocols.

    Software & UI Customization

    Multilingual & multi-currency management system; replace brand logo on indicator lights and pop-ups; customize exclusive access logs and data dashboards.

    Packaging & Branding Customization

    Laser engraving/silk print logo on cabinets, branded user manuals and cartons; neutral unbranded packaging available for overseas private label.

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    Professional Customization Workflow

    Standard Off-the-Shelf Equipment & One-Stop Custom Development

    P1

    Requirement Analysis & Definition

    We begin by deeply understanding your project — not merely receiving a drawing. Our engineers proactively identify design blind spots, flag structural risks, and propose optimizations before a single component is manufactured.

    Our Action

    Initial Requirements Gathering

    We accept design drawings (2D/CAD/DXF), 3D sketches, reference photos, or written functional specifications. Our engineers conduct a structured preliminary review to assess feasibility, identify conflicts, and confirm completeness before design work begins.

    Technical Consultation & Feasibility Advisory

    If you have only a concept or a rough idea, our R&D team provides engineering-grade guidance on mechanical structure, electronic integration, and cost-effectiveness — helping you arrive at a manufacturable, optimized design without reinventing the wheel.

    Client Action

    Confirmation Items

    Provide CAD drawings, DXF files, or reference images

    Specify functional requirements (access mode, direction, capacity)

    Indicate installation environment (indoor / outdoor / special)

    Share project timeline and quantity requirements

    P2

    Design Proposal & Deep Confirmation

    Visual concepts and functional logic are confirmed in full detail before any physical work begins. High-fidelity 3D renderings and operating logic documentation eliminate misunderstandings and guarantee precise alignment with your expectations.

    2.1 Visual Design Confirmation

    We generate high-fidelity 3D renderings based on your approved requirements. Every visual detail is reviewed and signed off before engineering proceeds — overall form, LED lighting, swing arm shape and material, and human-machine interface layout.

    Confirmation Items

    • Overall form, proportions, and silhouette
    • LED lighting effect, color temperature, and mode
    • Swing arm shape and material (Acrylic / SS / Tempered Glass)
    • Human-machine interface (touchscreen / buttons / indicator)
    • Integration with surrounding architecture or environment

    2.2 Functional & Logic Confirmation

    We map out and document the complete operating logic — every credential type, passing mode, edge case, and emergency protocol. This becomes the binding functional specification governing production.

    Confirmation Items

    • Access credential: Face / Card / QR / Fingerprint / RFID / Long-range
    • Passing direction: Unidirectional / Bidirectional / Normally-open / Normally-closed
    • Anti-tailgating logic and alarm trigger conditions
    • Emergency escape protocol (fire alarm / power failure auto-open)
    • Multi-system integration (Campus / Parking / Visitor / ESD)
    • Lane width, flow layout, and mounting orientation

    P3

    Process Specification & Material Selection

    The difference between a premium barrier and a commodity product is defined at this stage. We lock in every surface treatment, material grade, and component specification in writing — because industrial-grade customization demands industrial-grade material discipline.

    3.1 Surface Treatment Specification

    Surface finish defines the product's visual identity, corrosion resistance, and long-term durability. We offer the following precision-specified treatment options:

    Available Surface Treatments

    • Wire Drawing
    • Sandblasting
    • Mirror Polishing
    • Grooving
    • PVD Coating  PVD
    • Electroplating  
    • Anti-fingerprint
    • Powder Coating

    Confirmation Items

    • Color specification: RAL or Pantone number required
    • Special corrosion resistance (coastal / chemical environment)
    • Anti-UV requirement for outdoor installations
    • Multi-zone treatment (e.g. brushed body + PVD trim)

    3.2 Material & Component Grade Specification

    We map out and document the complete operating logic — every credential type, passing mode, edge case, and emergency protocol. This becomes the binding functional specification governing production.

    Confirmation Items

    • Stainless steel grade: SUS 304 (standard) / SUS 316 (marine/coastal)
    • Panel thickness: Cover 1.2–1.5mm / Body 1.0–1.2mm
    • Motor: Brushless DC, rated torque and RPM confirmed
    • Arm material: Tempered glass / Acrylic / Stainless steel
    • Controller: Industrial-grade PCB, –30°C to +80°C operating range
    • Infrared sensors: Quantity, sensitivity, and brand specified
    • Fasteners: 304 SS throughout — no zinc-plated substitutions permitted

    P4

    Technical Review & Prototyping

    Before a single gram of material is cut, our engineering board conducts a multi-discipline design review. Structural integrity, electronic safety, assembly sequence, and tooling feasibility are all resolved before prototyping begins.

    4.1 Engineering Board Design Review

    Our cross-functional engineering team — structural, electronic, software, and production — convenes a formal Design Review (DR) meeting. All open issues are documented, assigned, and resolved before sign-off.

    Confirmation Items

    • Structural strength analysis (FEA simulation on swing arm and housing)
    • Electronic circuit safety assessment (overcurrent / ESD / EMI)
    • Assembly sequence and tooling feasibility review
    • Bill of Materials (BOM) cross-check with confirmed specification
    • Risk register: all identified risks rated and mitigated before sign-off

    4.2 First Article Prototyping (NPI Phase)

    Upon design review sign-off, we enter New Product Introduction (NPI). The first physical sample is built by our senior technicians under controlled conditions — not on the standard production line — to ensure perfect replication of the approved design.

    Confirmation Items

    • Inspect material texture and surface treatment quality in person
    • Verify dimensional accuracy against approved drawings
    • Operate through all access modes and edge cases
    • Review LED lighting, indicator logic, and display interface
    • Sign and seal the approved sample (Golden Sample)

    P5

    Sample Verification & Acceptance Testing

    Data, not promises, build confidence. Every prototype undergoes a battery of laboratory and field-simulation tests before client acceptance. We provide full test reports and video documentation — so you approve based on evidence, not assurance.

    5.1 Laboratory & Simulation Testing

    The prototype is subjected to all applicable performance, safety, and environmental tests. All results are documented with timestamped data logs and video evidence.

    Test ItemStandard / SpecResult 
    Motor Life CycleSpec: >= 8,000,000 cycles  /  >= 800WPASS — 8.2M cycles recorded
    Gate Open/Close Speed Open <= 0.2s  /  Close <= 0.3sPASS — 0.18s open / 0.27s close
    Anti-Pinch Force< 15N at any closure pointPASS — Max 11.3N recorded
    Anti-Collision BufferAbsorb 5J impact without damagePASS — No damage at 6J
    IR Sensor Sensitivity Detect object >= 20mm at full gate speedPASS — 18mm detected
    High Temp. Endurance  72h continuous at +60°C ambientPASS — Zero faults recorded
    Low Temp. Cold Start Cold start at -30°C within 10 secondsPASS — 8.4s at -32°C
    IP RatingIP65: dust-tight + directional water jetPASS — Third-party certified
    Emergency Fail-SafeAuto-open within 0.5s of power lossPASS — 0.38s avg response
    Face Recognition > 99.7% accuracy, < 0.5s response timePASS — 99.81% / 0.43s avg

    5.2 Client Acceptance & Golden Sample Sealing

    Upon successful testing, we present a complete Acceptance Package: full test report, operational video, dimensional inspection report, and BOM conformance certificate. The client signs and seals the Golden Sample, which becomes the binding production standard for all mass-produced units.

    P6

    Mass Production, QC & Delivery

    Mass production is where engineering discipline matters most. We apply IPQC (In-Process Quality Control) at every production stage, using the sealed Golden Sample as the absolute reference standard for every unit shipped.

    6.1 IPQC — In-Process Quality Control

    Three mandatory QC checkpoints apply to every production batch. No batch advances to the next stage without documented QC sign-off.

    Confirmation Items

    • IQC — Incoming Quality Control: all raw materials and components inspected on receipt
    • IPQC — In-Process: dimensional check, weld quality, and assembly accuracy at each station
    • OQC — Outgoing: Burn-in aging test (48h continuous), full functional check, and cosmetic inspection before packing
    • Golden Sample conformance: side-by-side visual and functional comparison before every shipment

    6.2 Export Packaging & Logistics

    Every unit is packed in professional export-grade packaging designed to survive international freight. Packaging type is selected based on unit weight, fragility, and destination.

    Confirmation Items

    • Wooden crate (custom-built): for full-height turnstiles and heavy units > 80 kg
    • Double-wall carton + EPE foam lining: for standard swing and flap barriers
    • Polyfilm wrapping on all stainless surfaces to prevent transit scratches
    • Shock and moisture indicator cards included in each carton
    • Packing List, Commercial Invoice, and CE / test certificates included

    6.3 After-Sales Support & Warranty

    Every unit is packed in professional export-grade packaging designed to survive international freight. Packaging type is selected based on unit weight, fragility, and destination.

    Confirmation Items

    • 3-year full hardware warranty (parts + labor) — industry-leading term
    • Lifetime firmware and software technical support after warranty expiry
    • Operating manuals in English and Chinese; photo-illustrated installation guide
    • Remote diagnosis and firmware update support via network connection
    • Spare parts stock: core components guaranteed available for 10 years post-delivery
    • On-site commissioning support available (subject to location and agreement)

    Every custom BOV turnstile begins as your vision and ends as a certified, tested, and warranted product meeting the most
    demanding global access control standards. We invite you to experience the BOV difference.

    Get Free Custom Solution & Competitive Price

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    • All design drawings & documents kept strictly confidential
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    Shenzhen Bov Intelligent Technology Co., Ltd.

    +86 0755-28181533

    +86 0755-28234933

    +86 13714560772 (WhatsApp)

    szbov2011@gmail.com

    Xinyuan Industrial Park, No. 33, Jingong 2nd Road, Fucheng Subdistrict, Longhua District, Shenzhen, China

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